ETM RTR / ETM RTR Lite / RTR XL / RTR Alpha / Rizzler Troubleshooting Guide ETM RTR / ETM RTR Lite / RTR XL / RTR Alpha / Rizzler Troubleshooting Guide

ETM RTR / ETM RTR Lite / RTR XL / RTR Alpha / Rizzler Troubleshooting Guide

 

 

 

 

ETM RTR / ETM RTR Lite / RTR XL / RTR Alpha / Rizzler Troubleshooting Guide v1.4


 

SymptomsPossible CausesRecommended inspections / checksPossible solutions / recommended repairs
No Throttle responseThrottle faultInspect display for any faults codesIf there is an image of a twisting throttle on the display, this indicates an issue with the throttle circuit. Inspect throttle harness for any pinches, soft set connections or loose connector pins. If no issues are found, recommend replacing throttle
Motor Hall FaultInspect display for any faults codesIf there is an (M) fault present, there is something going on with the motor, recommend obtaining photo of the (M) code on the display, send image to Electro & Company Customer Support for next steps
There is an (M) code on the displayMotor hall faultInspect 6 pin hall sensor connector on the controllerIf there is an (M) fault present, there is something going on with the motor, recommend obtaining photo of the (M) code on the display, send image to Electro & Company Customer Support for next steps
There is an throttle twist error on the displayThrottle faultInspect throttle harness and connector for any pinched wires, softset pins or connectorsIf harness, connector and harness looks good, recommend replace throttle
There is an (ECU) error on the displayController faultInspect display for any faults codesIf the fault is confirmed, obtain a photo of the fault and submit a ticket to Electro & Company Customer Support for next steps
Battery is not lasting longAggressive riding 

Estimated range is reliant on too many external factors to provide an exact estimation. Many factors include: Rider weight, inclines / declines, environment temperature, road conditions, aggressive riding vs. passive riding, to name a few. General rule of thumb is it is possible to achieve 1 mile per ah if under the ideal conditions. 


 

If the battery charges to 100% and goes until 0% with no issues, this is normal expected behavior


 

No trouble found

Battery is not charging to 100%Issue with batteryIs the charger showing a solid green light indicating a full charge?

Obtain a video of the following:


 

1. Connect the bike to the charger, showing a solid green light indicating a "Full charge"

2. Turn on the bike, we expect to see 100% which would indicate a functional charger

3. Disconnect the charger from the bike, we would expect to see the display now show an SOC less than 100%


 

Submit this video to Electro and Company Customer Support for next steps.

Charger relatedIs the charger flashing a green light?Try replacing the fuse on the charger. If that does not fix the issue, recommend replacing the charger
When the charger is plugged in and bike turned on, does the display show anything but 100%?Customer may be using the incorrect charger for battery. 72v nominal battery must use 72v rated charger. 60v nominal battery must use 60v rated charger
With the charger plugged in, it is expected to see 100%. If the display shows anything other than 100%, recommend replacing the charger
Battery % lowers quickly, then goes up after power cycleNo trouble found 

The ETM RTR Display reads its SOC (State of Charge) based on current battery voltage. Under load there is a phenomenon known as voltage sag that occurs under load. For example, if your battery is fully charged at 67 volts (RTR Lite) or 84 volts (RTR), and you pin it at full throttle, we would generally expect to see voltage sag anywhere from 6-8 volts (which is normal). Once load is removed, voltage will usually return to its resting voltage which is going to be 6-8 volts higher than the voltage under sag.


 

Because of this, the display errors on the side of caution and will usually display a state of charge lower than what it really is at. Key cycling the key switch will update the battery voltage reading and you should normally notice an increase in the state of charge.


 

This is completely normal, and does not mean that your battery is decreasing faster than it has in the past.

Bike cutting out / Losing PowerBattery getting hotInspect / check the external temperature of the battery pack to see if it is warm or hot to the touch.

Park the bike in the shade for 30 or more minutes and allow the battery to cool down. If the bike display turns back on and the bike returns to normal operation, the internal temperature of the battery pack may have reached the programmed threshold and the BMS has momentarily disabled discharge and charge current in order to protect the cells from further damage or an unsafe event.


 

This is normal expected behavior. It is recommended to store / charge the bike in a shaded cool area to decrease the chances of reaching the thermal threshold under normal use and operation.

Softset or loose QS8 Battery discharge leadInspect the QS8 connection on the battery discharge port for any signs of arch burns or looseness

If the QS8 connection is not fully seated or is loose, this can cause an inconsistent voltage delivery which can lead to arch burns on the port damaging requiring repair or replacement.


 

Please see symptom above for "There is a burning smell" for guidance on cleaning the contacts.


 

If the connector feels like it's too loose like a hotdog in a hallway, please use a non-conductive tool to gently splay the male pins on the connector for a stronger firmer connection to the female QS8 on the battery discharge port.

Low battery state of chargeIs the battery reaching 0% SOC? Is it able to charge to 100% SOC?No trouble found, the controller is programmed to taper power as the battery nears 0%. Charge bike and ride
Issue with batteryIs there still battery percentage on the display before the bike cuts out? If yes, proceed to possible solutions / recommended actions. If no, not related.

Obtain the following video:


 

1. Connect the bike to the charger, showing a solid green light indicating a "Full charge"

2. Turn on the bike, we expect to see 100% which would indicate a functional charger

3. Disconnect the charger from the bike, turn bike off and back on, expect to see display showing voltage less than 100%


 

Submit video to Electro & Company Customer Support for next steps.

Motor is getting hot

Is the motor hot to the touch? Are you not able to leave your hand on the motor for more than 1-2 seconds without risk of injury?


 

Prior to the bike cutting out, did the power start to throttle?

If yes, this may be expected behavior. The controller is programmed to mitigate damage to the motor from overheating, as the motor reaches the thermal ceiling, it is expected to notice power throttling. If it is ignored, power may eventually cut completely to protect the powertrain components from any permanent damage.


 

If this is the case, it is expected that the display remains on during this event and that throttle response returns shortly after a few minutes. It is recommended to allow time for the motor to cool down by taking it easy until full power returns.

Motor is prematurely reporting temperature concernIs the bike cutting out after an abnormally short ride? If the bike is cutting out after 10-30% soc proceed to possible solutions / recommended repairsThere may be a misreading with the internal temperature sensor on the motor, please reach out to Electro & Company Customer support for next steps.
Bike accelerates without user inputThrottle tube is contacting the bar endWith bike off, twist the throttle to a full twist and release.If the throttle does not "Snap" back to neutral throttle, the throttle assembly has shifted inwards. Loosen the 3mm setscrew on the main throttle body, shift and adjust the entire throttle assembly out 1-2 mm. Tighten throttle assembly. Upon completion, recheck operation, full twist and release, expect throttle tube will "Snap" back to neutral position.
Motor may have internal damageIf the throttle is properly returning to neutral position, there may be internal damage to the motorObtain a video of the behavior that you are seeing and submit it to Electro & Company Customer Support for next steps
The display is not reading state of charge or speed correctlyCustomer messed with the display settings Reach out to Electro & Company Customer Support for instructions and settings on how to return display to factory settings
Possible incorrect display purchased for bikeUpon start up, does the display show "U54" or "U66". If this is a 60v battery, it should read "U54", if it is a 72v battery, it should read "U66"If display is not correct, purchase and replace with correct display or reach out to Electro & Company Customer Support for instructions and settings on how to return display to factory settings
Upgraded battery from 60v to 72vCheck what battery is being used with the bikeIf this is an ETM RTR Lite that has been upgraded to a 72v battery, display will need to be reprogrammed. Reach out to Electro & Company Customer Support for instructions and settings on how to return display to factory settings
Sprocket ratio / wheel size changedCheck gear ratio / wheel sizeGear ratio should be 73t / 9t for a 12 inch rear wheel and 86t / 9t for a 14 inch rear wheel.
Bad displayCheck if the display is frozenIf the display is frozen, remove and replace display
The display is not updating the modesThrottle mode switch failureInspect the throttle harness for damageIf damage is present, remove and replace throttle
Controller faultIf replacing the throttle did not resolve, proceed to possible solutions / recommended repairsReach out to Electro & Company Customer Support for next steps
There is a burning smellBlack QS8 connector is not fully seatedInspect QS8 connection to the battery

If the QS8 connector is not fully seated, this will cause the voltage to arch causing a burning smell.


 

Disconnect the QS8 connect and inspect the severity of the arch burn. Cleaning with isopropyl alcohol and a cotton swab may be required.


 

After cleaning, if there is any evidence of damage remaining, remove and replace battery lid / battery leads.

Brakes were pressed when there was no rotorUser error Adjust brake lever freeplay if required, using a large flathead screwdriver, gently pry back brake pads to open them up.
Brakes are locking upBrake lever freeplay incorrectly adjustedInspect and adjust brake lever freeplay per User GuideInspect and adjust brake lever freeplay per User Guide
Braking performance not goodBrake lever freeplay incorrectly adjustedInspect and adjust brake lever freeplay per User GuideInspect and adjust brake lever freeplay per User Guide
Brake pads may be worn outInspect brake pads

If brake pads are less than 2mm, recommend replacing brake pads.


 

If brake pads are greater than 2mm, recommend inspecting and adjusting brake lever freeplay per User Guide

Fluid may be oldInspect color on fluidIf brake fluid is dark, recommend bleeding brakes with fresh DOT 3/4/5.1 brake fluid

NOTE: Newer bikes have Mineral Oil indicated by MINERAL OIL ONLY
Brake fluid leaking out of brake masterSeals on brake master wornInspect source of leakIf the brake fluid is leaking from between the lid and the body of the brake master, remove and replace brake master lid and seals.
Chain is noisy or skippingChain is dryInspect the chain for evidence of chain lubricationIf none is found, it is recommended to apply chain lubricant before every ride per ETM RTR / ETM RTR Lite User Guide
Chain tension is incorrectInspect chain tension rangeIf chain slack is out of the recommended range, check and adjust chain tension to 1-10mm per User guide
Motor sprocket may be wornInspect motor sprocket condition

If the sprocket teeth are looking rounded out, replace motor sprocket


 

Note: It is recommended to replace chain, motor sprocket and wheel sprocket at the same time

Wheel sprocket may be wornInspect wheel sprocket condition

If the sprocket teeth are looking like shark fins, it is time to replace.


 

Note: It is recommended to replace chain, motor sprocket and wheel sprocket at the same time

Bike is squeaking when compressedDust or debris on the shock bushing bolts or swingarm linkage boltInspect the shock bushing bolts and swingarm linkage bolts

If they are dry, apply grease to the bolts and reinstall.


 

Additional grease between the shock bushings and the shock housing may be needed

The bike is making a warbling sound  

This has to do with the hub centricity of the sprocket side hub. This is currently within manufacturing specifications. Our product team has done thousands of hours of testing and have not seen any performance issues with this behavior. A thing to note when tensioning your chain is to locate the "tight" spot and adjust the chain tension to the low end of the 1-10mm spec per the ETM RTR User Guide. From there, you should be good to go.


 

Our product team has been working with our wheel supplier to tighten up the tolerance on the wheels, however, this is a current characteristic that is within manufacturing specifications. 

Unexpected steering performance/Movement in front end/Clunking under braking or acceleration/Clunking on uneven surfaces

Play in the triple clamp headsetInspect the triple clamp headset for excessive play

If loose, check torque on headset triples.


 

If headset is properly torqued and there is still excessive play, headset bearings have suffered non-repairable damage, remove and replace upper and lower headset bearings

Handlebars move under load

Handlebar upper clamps not properly torquedCheck torque on upper bar clamp boltsTighten to factory specifications
Handlebar lower clamps looseCheck torque on lower bar clamp boltsTighten to factory specifications

Oil on fork leg or under front of bike

Fork seal leaking

Pump forks and check

if oil leaks past seal

Forks seals have worn, remove and replace fork seals and bushings
Fork top cap looseCheck torque on top capIf cap is loose, tigten cap
Wheel is not spinning freelyWorn bearingsIsolate wheel bearings and check movementIf bearings are not spinning smoothly, remove and replace wheel bearings
Brakes may be draggingInspect brake caliper alignment on brake rotor

To center your brake caliper:

1. Loosen the 2 bolts that secure the brake caliper onto the brake caliper bracket so that they're hand tight

2. Firmly press the brake lever of the caliper you are adjusting

3. While holding the brake lever, tighten the two hand tight bolts

4. This should ensure your caliper is as centered as possible on the brake rotor to prevent drag

The motor is making a loud noiseMotor sprocket worn outInspect motor sprocket condition

If the sprocket teeth are looking rounded out, replace motor sprocket


 

Note: It is recommended to replace chain, motor sprocket and wheel sprocket at the same time

Chain not lubricatedInspect the chain for evidence of chain lubricationIf none is found, it is recommended to apply chain lubricant before every ride per ETM RTR / ETM RTR Lite User Guide
Motor bearings failedRemove the chain from the motor and spin the motorIf noise is still present after chain has been removed, motor service or replacement may be necessary. Reach out to Electro & Company Customer Support for next steps.
Motor nut is looseInspect the motor shaft nutIf motor nut is loose, add red loctite and tighten

Version 1.4, Published 6/8/26 


 

 

 

 

 

 

 

Add comment

Article is closed for comments.