Tools Required
- 8 mm socket
- 10mm socket
- Ratchet with extension
- Side cutters (if zip ties need to be replaced)
- Torque wrench (recommended for reassembly)
1. Disconnect Power
- Remove the seat.
- Remove the battery.
- Turn the key switch ON for several seconds.
- Wait until the display goes dark.
This safely discharges any remaining energy stored in the controller.
2. Access the Motor Wiring
Remove the controller cover
Disconnect:
- Three motor phase wires
- Hall sensor connector
If any zip ties secure the motor harness, cut them if necessary to free up the motor harness
3. Document Wire Routing
Before touching the motor itself:
- Take several photos of:
- Wire routing
- Entry into the frame
- Zip tie locations
Electro & Company specifically recommends doing this because it makes installation significantly easier later.
4. Support the Motor
The motor is fairly heavy.
Support it with one hand (or a small jack/block) before removing the mounting hardware.
5. Remove the Motor Mount Bolts
Locate the four M8 socket-head bolts that attach the motor mounts to the swingarm.
Remove all four while supporting the motor.
6. Lower the Motor
Once the bolts are removed:
- Lower the motor straight downward.
- Feed the phase wires and hall harness out of the frame.
- Be careful not to scrape or pinch the insulation.
7. Remove the front motor mount and rear motor mounts from the motor
- Unscrew the M6x16mm flanged hex bolts from each motor mount
- Front: 3 x M6x16mm
- Rear: 2 x M6x16mm
NOTE: If you are sending in your motor for an RMA, Keep your motor mounts, DO NOT send them in
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